The crew starts the aluminum Ridler build by creating a fiberglass buck.
The fabrication process begins, and the team begins to see how difficult building a car out of aluminum by hand will be. Each panel needs to be hand crafted to perfection, and some of the lines in Dave's drawings look virtually impossible to replicate.
After almost a year of fabrication, the team starts assembling panels into the shape of a car.
The body and chassis are merged with mock-ups of the car's major parts.
Fabrication is done for the Ridler build, and the client is amazed by their progress. Dave agonizes over the color, since that's the first thing most people notice. The previous five winners were all yellow, but Dave decides to go in another direction.
The Ridler car's engine and transmission are married for the last time and installed, and the team moves on to the wiring and other systems. As the car is prepped to fire up for the first time, a dent threatens to stop the whole build in its tracks.
The Ridler build arrives at the Autorama, and at the initial drive test, Dave and Kev scramble to fix a transmission problem. The next day, the show opens to the public and the judging begins. It's also their first chance to size up the competition.
